K&M TechnologiesCo., Ltd
K&M TechnologiesCo., Ltd
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Ultrasonic Welding Plastic Machine 30kHz 1500W For PP Welding
The iAG series ultrasonic welding machine is equipped with DONGHO pneumatic system, iQS system, DONGHO-certified Proportion Valve technology, available in multiple welding modes. It’s a fully electronic welder and device which meets the requirements of industries of medical treatment, automotive manufacturing, and consumer electronics in the aspect of consistency, data traceability, and safety through Ethernet connectivity for operation process, multi-level password protection, data connectivity for support of Industry 4.0 applications, and IDCS interconnection service for remote monitoring and data collection. With Dongho welders, the product quality can be perfectly controlled in conjunction with the scanning gun for collecting the barcodes in molds and workpieces, as a result of connection to the MES system.
Technical Parameters:
| Model | iAG2025e | iAG2030e | iAG2040e | iAG3015e | iAG3020e | iAG3024e | iAG3512e | iAG4008e |
| Frequency/KHz | 20KHz | 20KHz | 20KHz | 30KHz | 30KHz | 30KHz | 35KHz | 40KHz |
| Power range/W | 2500W | 3000W | 4000W | 1500W | 2000W | 2400W | 1200W | 800W |
| Trigger mode | Time/Pressure/Position/Power | |||||||
| Welding mode | Weld time/Relative position/Absolute position/Weld energy/Peak power/Max.pressure/Ground detect | |||||||
| Pneumatic control | Proportional valve | |||||||
| Operation pressure method | standard/multiple stages | |||||||
| Amplitude control | Single amplitude/stepping amplitude /distance amplitude | |||||||
| Pre-vibration function | 1)OFF 2)time 3)position | |||||||
| Piling function | time/position/energy/pressure | |||||||
| Cylinder stroke(mm) | Φ63*100mm≤2mm | Φ50*80mm≤3.2mm | Φ40*80mm≤3.2mm | |||||
| Max.weld time | 5 S | |||||||
| Voltage source (V) | AC 220V 50/60Hz | |||||||
| Size(L*W*H)mm | 500*750*1100mm | 470*720*950mm | ||||||
| Weight(kg) | 106kg | 75kg | ||||||
Ultrasonic plastic welding machine working principle
The principle of ultrasonic plastic welding is: Through energy conversion system will generate high voltage and high-frequency signal generator is converted to high-frequency mechanical vibration, and added to the plastic workpiece, improve to the interface by friction between the workpiece temperature of the workpiece surface and internal molecules when the temperature reaches the melting point of the workpiece itself, the workpiece interface will quickly melt, when vibration stops, workpiece cooling forming under certain pressure, Fill the gap between the interface, can achieve perfect welding effect.
Ultrasonic welding is a fast, clean and effective assembly process for processing thermoplastic parts and some synthetic components. At present is used between the glue products and the glue products and metal accessories and other non-glue materials between the glue! It replaces the solvent adhesive machinery and other bonding process is an advanced assembly technology! Ultrasonic welding not only has the function of connection and assembly but also has the sealing effect of moistureproof and waterproof.
